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High-Pressure Hoses

This heavy-duty rubber-impregnated high-pressure hose is used to transfer industrial oil or gas. These hoses came into use because of restrictions inherent to rigid pipelines. High-pressure hoses are used where components of the rigid pipeline are connected or the main pipeline has curved path.

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Model Code Description

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Dear Konstantin Vyacheslavovich,

LLC LKM Group expresses respect to you and thanks you and your employees for the prompt and high-quality work, namely for the manufacture of a non-standard lifting table.

You have considered all our wishes, starting from the design and to production, and offered your technical solutions to meet our expectations. Currently, the equipment is commissioned and completely involved into the production process.

We wish you success and new achievements in the business.

RosEkoTeлkh LLC expresses its gratitude to The HydroCube Research & Production Enterprise LLC for meeting the delivery time for hydraulic equipment, namely hydraulic cylinders.

We would especially like to draw attention to the quality of the equipment that meets the standards, the hydraulic cylinders fit perfectly.

Throughout the whole duration of hydraulic cylinders production stage, The HydroCube Research & Production Enterprise staff proved to be professionals in their field, starting from the application processing department and to the production workshop.

We sincerely wish you success, fruitful work and prosperity in your work.

SmileGate LLC thanks Research and Production Enterprise HydroCube for timely delivery of the high-grade equipment.

We appreciate your attentive approach to any set tasks. For a long time, we were searching for a manufacturer of hydraulic equipment, which would have own turning facilities.

Through search system, we found the proper partner as The HydroCube Research & Production Enterprise LLC. We placed an order to develop and manufacture a hoist bridge. All the specialists of the company demonstrated high professional level, due to which the project was designed in accordance with our requirements and required documentation was developed.

The HydroCube Research & Production Enterprise LLC is reliable manufacturer and supplier who concerns about the partners.

SmileGate LLC sincerely hopes for future mutually beneficial cooperation and maintenance of business and friendship relations.

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Field of Application

These products are relevant for production facilities with pneumatic or hydraulic equipment.

In particular, such hoses are used in:

  • agricultural equipment,
  • construction machinery,
  • forest machines,
  • mining equipment.

Besides, these hoses are essential for proper operation of oil and gas facilities. Flexible high-presure hoses are in demand in municipal infrastructure on a continuous basis, since they are used by various utility service providers. High-pressure hoses can also be used on construction sites.

It is this hose that is used to supply drilling mud to deep wells. Moreover, high-presure hoses are used to transfer various emulsions and liquid fuel.

Design

  • Rubber inner cavity.
  • A metal frame (textile frame is acceptable).
  • A rubber outer layer.

Inner cavity of the hose is leak-proof. It is produced by extrusion. The hoses are made of rubber with improved strength and leak-proofness.

Besides, inner layer is made resistant to stretching, without fail. One more mandatory process requirement is that the hoses are resistant to aggressive chemical media.

Production Features

The intermediate jacket is made of wire or extra strong synthetic yarn. The wire is completely braided around the inner rubber-impregnated layer, forming a robust jacket. For these purposes, special braiding machines are used in a production environment.

High-presure hoses are produced in several design options. So, experts of HydroCube can provide two jackets rather than only one to improve the product strength even more, since it will be operated under high pressure conditions.

A crucial process stage in HydroCube is a hose pressure test.

It includes a number of steps:

  • Measurement of outer length of the hose.
  • Hose cutting off.
  • External cleaning (can be omitted).
  • Internal cleaning (can be omitted).
  • Assembly of a compression coupling.
  • Assembly of a standard adapter.
  • Pressure test.

Then, experts of HydroCube perform testing according to the process requirements. After the hose passes a number of tests, our experts purge it. Only after that, the hose is packed.

Varieties

Various design options of high-presure hoses can be found in the market of special equipment. They vary in operability and operational performance.

Particularly, the hoses specified in catalogues of the relevant stores differ in:

  • Coefficient of resistance to operating medium.
  • Temperature resistance.
  • Working pressure.

Moreover, the main distinctive feature of the high-presure hose is its diameter.

Equipment operated at the moment at various facilities can be completed with high-presure hoses varying in number of armours from 1 to 6.

In addition, high pressure hoses vary in cold resistance index:minimum 2SN / maximum 4SH.

Performance

First of all, the HP hose must be resistant to fractures and mechanical damage. High-pressure operating environment imposes a high responsibility on manufacturers. It is for a reason that these hoses have several jackets made of heavy-duty wire.

In addition to strength, essential specifications include:

  • Allowable bending radius.
  • Maximum pressure.
  • Range of operating temperatures.

Performance standards assume that the HP hose is used at –40 °C to +100 °C. Extra strong hoses can be used under extreme operating conditions, when temperature ranges from –55°C to +155 °C.

Bending radius ensures seamless operation of the hose. It is selected on a case-by-case basis; however, there are general requirements defined by European regulations.